Aec VacTrac Series Conveying Systems User Manual

Conveying System Mechanical Components Part Number: A0536580 Bulletin Number: WH2-605A.6 Effective: 3/1/05 Write Down Yo

Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining the mechanical comp

Problem Possible Cause Possible Remedy Material or vacuum line plugged. Find and remove the obstruction, such as a coupling gasket and gaylord bags

Problem Possible Cause Possible Remedy Dump Delay time set to zero, or insufficient dump delay time. Set dump delay time to the time it takes the l

Problem Possible Cause Possible Remedy The alarm package is wired incorrectly. Correct wiring. Consult wiring diagram. Optional audible alarm is no

Problem Possible Cause Possible Remedy Dirty filter. Clean or replace filter. • Loose clamps, gaskets or couplers. Tighten or replace. • Filter ch

Problem Possible Cause Possible Remedy Vacuum leak(s) in vacuum hoppers. • Replace or re-install worn or misaligned gaskets. • Hopper discharge f

Problem Possible Cause Possible Remedy Filters in the filter chamber are dislodged, worn, or not seated properly on the gasket. Replace or repair im

Chapter 7: Appendix 7-1 Warranty Unless otherwise specified, this product includes a Standard ONE YEAR PARTS AND LABOR WARRANTY. Warranty Specifica

Warranty Liabilities THE COMPANY EXPRESSLY DISCLAIMS ANY AND ALL LIABILITY FOR ANY SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR EXPENSES THAT RESUL

7-2 Technical Specifications The following design information is provided for your reference: 1. No modifications are allowed to this equipment that

7-3 Drawings and Diagrams Figure 47: Non-Reversing Valve Cycle of Operation (VTPB Pumps) Conveying System

Conveying System Safety Tags Tag Description Tag Description Read Operation & Installation Manual High Voltage Inside Enclosure PE Protected E

Figure 48: Equipment Cycles Conveying System Mechanical Components Chapter 7: Appendix 109 of 136

7-4 Spare Parts List Figure 49: Typical SRH Series Vacuum Receiver Exploded View 181917162219182612132120798131414510112315 A0559201 Convey

Figure 50: SRH Series Vacuum Receiver Parts List See Figure 49 for parts location. Item Model no. Quantity Part no. Description 1. All 1 A05

Figure 51: Typical SRC Series Vacuum Receiver Exploded View (SRC02-16 shown, Pre-May 2003) Conveying System Mechanical Components Chapter 7: Ap

Figure 52: SRC Series Vacuum Receiver Parts List (Pre-May 2003) Quantity Part no. Description SRC02 A0563504 CONE, WELD, 9” DIA. SRC02 1 Mode

Figure 53: Typical SRC02-16 Series Vacuum Receiver Exploded View (Post May 2003) 3147618111912131517

Figure 54: SRC02-16 Series Vacuum Receiver Parts List (Post-May 2003) See Figure 53 on the previous page for parts location. Item Model no. Quanti

Figure 55: Typical SRC Series Vacuum Receiver Exploded View SRC30 (Left) & SRC60 (Right) shown, Post-May 2003) Conveying System Mechanical Comp

Figure 56: SRC30/60 Series Vacuum Receiver Parts List See Figure 55 on the previous page for parts location. Item Model no. Quantity Part no.

Figure 57: Typical SRI Series Inventory Vacuum Receiver Exploded View 11827712281310413219141918162220211715525 A0559206Conveying System Mechanical

 Do not restore power until you remove all tools, test equipment, etc., and the equipment and related components are fully reassembled.  Only PROPER

Figure 58: SRI Series Inventory Vacuum Receiver Parts List See Figure 57 on the previous page for parts location. Item Model no. Quantity Part no

Figure 59: TF/VF Vacuum Receiver Spare Parts List, Models TF/VF30X to TF/VF60X Part number Part description A0539992 Flapper disk, 30X-60X A054024

Figure 62: Vacuum Power Units; 5 to 15 hp (3.73-11.19 kW) Models Exploded View Conveying System Mechanic

Figure 63: Vacuum Power Units; 5 to 15 hp (3.73-11.19 kW) Models Spare Parts List Part number Part description W00018087 Air cylinder assembly,

Figure 64: Vacuum Power Units; 25 to 30 hp (18.65-22.38 kW) Models Exploded View Conveying System Mechanical Components Chapter 7: Appendix 123

Figure 65: Vacuum Power Units; 25 to 30 hp (18.65-22.38 kW) Spare Parts List Part number Part description W00018616 Air cylinder assembly and valv

Figure 66: AFC-S Filter Conveying System Mechanical Components Chapter 7: Appendix 125 of 136

Figure 67: AFC-S Filter Spare Parts List Note: Implosion blowback and compressed air blowback assemblies shown together. Actual configuration depends

Figure 68: APD Spare Parts Drawing Conveying System Mechanical Components Chapter 7: Appendix 127 of 136

Figure 69: APC Spare Parts Drawing Conveying System Mechanical Components Chapter 7: Appendix 128 of 136

Operator Responsibility The operator’s responsibility does not end with efficient production. The operator usually has the most daily contact with the

Figure 70: Reversing Valve Assembly Spare Parts Drawing Conveying System Mechanical Components Chapter 7: Appendix 129 of 136

Figure 71: APD Spare Parts List (See previous pages for spare parts drawings) List No. Model No. Qty. Part No. Description 1 APD 5 1 A0571182 B

Figure 71: APD Spare Parts List (Con’t) List No. Model No. Qty. Part No. Description 1 APD 10 1 A0571183 BLOWER 2 APD 10 1 W00017812 VALVE GA

Figure 71: APD Spare Parts List (Con’t) List No. Model No. Qty. Part No. Description 12 APD 5/7.5/10/15 1 A0069307 POLY TUBING APD 5/7.5/10/15 1

Figure 73: Centrifugal Vacuum Pump Spare Parts List List # Model # Qty. Part # Description 1 APC 3.5/6.5 1 W00000145 O-RING 2 APC 3.5/6.5 1

-Notes-Conveying System Mechanical Components Chapter 7: Appendix 134 of 136

7-5 Identification (Serial Number) Tag (Located on back of Component of Conveying System) Company Logo XXX Series Pneumatic Co

7-6 Technical Assistance Parts Department Call toll-free 7am–5pm CST [800] 423-3183 or call [630] 595-1060, Fax [630] 475-7005 The ACS Customer

DO NOT wear loose clothing or jewelry, which can be caught while working on the conveying system. In addition, cover or tie back long hair. • • • Cle

Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, and maintenance instructions for

Basic System Types Time-Fill Systems A time-fill system conveys material to an on-line vacuum receiver for a pre-set time period. When this interval e

Material characteristics determine the type of equipment needed to properly convey the material. See Figures 26 and 30 on pages 52 and 55 for typical

Figure 1: SRI Series Stainless Steel Inventory Vacuum Receiver Dimensions Unit size Dimensions in inches Model cu. ft. A B C

Pumps VTP Series Models: VTP5, VTP7.5, VTP10, VTP15, VTP20, VTP30 • Support base. • Positive displacement blower. • 3-phase high efficiency TEFC e

Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolet

Figure 2: VTP Series Pump Dimensions CFDAEBG Unit size Dimensions (inches) Model hp A B C D E F G VTP 5 5 20 42.5 47 25.75 3

Blowback Pumps VTPB Series Models: VTPB5, VTPB7.5, VTPB10, VTPB15, VTPB25, VTPB30 • Compressed air-operated blowback and vacuum valves with high-vac

Figure 3: VTPB Series Blowback Pump Dimensions EFGBADCIJKH Unit size Dimensions (inches) Model hp A B C D E F G H I J K VTP 5 5 40 35 24 42.5 2

VTTV TurboVac Series Pumps Models: VTTV-1.0, VTTV-2.0, VTTV-3.5, VTTV-8.5 • Centrifugal blower. • Cartridge filter. • Vent valve (optional on VTTV-

Figure 4: VTTV TurboVac Series Pump Dimensions CEFHDGBACI Unit size Dimensions (inches) Model hp A B C D E F G H I VTTV 1.0 1  9 123/8 9 — 1

Figure 5: Pump Specifications (VTP, VTPB, and VTTV Pumps) Model Amp draw, full-load amps Air flow  Line size Ship weight hp 230 V 460 V 57

Figure 6: Positive Displacement Pump Dimensions Dimensions (inches) Model Unit size hp A B C D E F G APD 5 5

APC Centrifugal Pumps Models: 3.5, 6.5 & 11 Hp • Centrifugal blower. • Cartridge filter. • Vent valve • Junction box with starter mounted o

Figure 8: APD and APC Pump Specifications (Positive Displacement and Centrifugal pumps) Model Amp draw, full-load amps Air flow  Line size Ship

SRH/SRC Vacuum Receivers Models: SRH01, SRC02, SRC04, SRC08, SRC16, SRC30, SRC60 • Receiver capacities of 0.1, 0.2, 0.4. 0.8, 1.6, 3.0, and 6.0 cu. f

Shipping Info Unpacking and Inspection You should inspect the mechanical components of your conveying system for possible shipping damage. Thoroughly

Figure 9: SRH Series Stainless Steel Vacuum Receiver Dimensions H SRH01 Vacuum Receiver SRH01.DWG Dimensions (inches) Mode

Figure 10: SRC(2-16) Stainless Steel Vacuum Receiver Dimensions Note: SRC16 Vacuum Receiver (shown) (Mounting Flange -10” Diameter Cut-Out) Dim

Figure 11: SRC (30/60) Stainless Steel Vacuum Receiver Dimensions Note: SRC60 Vacuum Receiver (shown) (Mounting Flange -14” Diameter Cu

Vacuum Receivers Models: TF301G, TF301U, TF301S, TF601G, TF601U, TF601S, TF302G, TF302U, TF302S, TF602G, TF602U, TF602S, VF301G, VF301U, VF301S, VF60

Figure 12: TF/VF Flange-Mount Vacuum Receiver Specifications CBAEDFHGI Dimensions (inches) cu. ft. A B C D E F G H  I  3.0 40 3311/16 229/16 20

Figure 13: TF/VF Suspension-Mount Vacuum Receiver Specifications CBADEFGH Dimensions (inches) cu. ft. A B C D E F G H 3.0 6911/16 3311/16 22

Figure 14: TF/VF Silo-Mount Vacuum Receiver Specifications EH GFDABCKMLJM Dimensions (inches) cu. ft. A B C D E F G H J K L M 3.0 50 33

Atmospheric Valves Models: AV1.5, AV2, AV2.25, AV2.5, AV3 • Mount on cover of vacuum hopper to direct vacuum into hoppers. • Relieves vacuum by allo

Sequence T-Valves Models: SV1.5, SV2, SV2.25, SV2.5, SV3, SV4, SV4.5, SV5 • Mount in vacuum header piping above vacuum hoppers to direct vacuum into

Cartridge-Style Vortex Filter Chamber Models: VFC225, VFC1000 • For use with standard pumps. • Two stage cyclone/cartridge filter design. • Twenty-

Credit Returns Prior to the return of any material authorization must be given by the manufacturer. A RMA number will be assigned for the equipment t

Figure 17: VFC Vortex Filter Chamber Specifications and Dimensions BDAEC BCDAEBlowbacksolenoidOptionalintegraldust canOptional Floor A B C D E s

FC Series Bag-Style Filters Models: FC15, FC30, FC55 • For use with power units equipped with blowback feature. • Polyester felt bags are standard.

Figure 18: Typical ACA Series Filter Chamber AccumulatorA053451615.50" ID(39.4 cm)ExhaustvalveACover0.38" 9.5 mm)typical gasketElectricale

AFC-S Series Filters Figure 19: AFC-S Filter Compressed Air Blowback APC PUMP MOUNT FLOOR MOUNT WALL MOUNT Model: AFC-S Filter • Voltage: 24V DC (al

Figure 20: ACA Series Model 51 and 53 Low Boy Filter Assembly Ø 2.00" OD22.58"10.95"7.84"15.50" ID17.62" approx. Not

Figure 21: Typical Grinder Take-Off Attachment B-39346 7/8"1/4"9"1/4"4 3/8"2" OD2"45°2 1/2"2"4"1/

Figure 23: Typical Fast Take-Off Compartments (not to scale) FCO-1.5M A054636510" sq.3 3/4"6 1/2"5 1/4"25 cm sq.9 cm16 cm13 cm

Pickup Tube Models: Single and dual tube pickup tubes available. Figure 24: Typical Pickup Probe 45ºVentA0536903holes 2-4 Safety Devices and Inte

At no time should the safety device fail and allow the operation to continue. For example, if a safety switch is guarding a motor, and the safety swi

Chapter 3: Installation 3-1 Uncrating the Equipment The mechanical components of the conveying system are shipped mounted on a skid, enclosed in a p

Table of Contents CHAPTER 1: SAFETY ... 9 1-1 How to Use This Manual ...

• • Use piping or ducting at least two (2) diameter sizes larger than the vacuum connection. Overall vent pipe length—horizontal plus vertical—should

Figure 25: Filter Chamber Installation, Optional Blowback Controller Shown BlowbacksolenoidTovacuumline Note: Make sure you have all tubing suppor

Installing the Control Panel Select a flat, vertical area for mounting the panel. It should be in an area that gives your operator access to the contr

• • • • • • • • You can attach a quick-change or standard tube coupler to vinyl flex hose by inserting a stub of hard tube into the hose and securing

Single Line Y-Tube System Considerations • • • • • • Single line Y piping systems use a common material line for all vacuum receivers connected to a

Figure 28: Modified Single-Line Y-Tube Installation Figure 29: Manifold Y-Tube Installation Conveying System Mechanical Components Chapter

Figure 30: Typical Single Line Y-Tube System Installation Material Check Valves in Single Line Y-Tube Systems • • • • • • • Check valves are a cr

Figure 31: Typical Material Check Valve Installing VFC or FC Filter Chambers The filter chamber protects the vacuum pump from damage caus

Note: Use of a system without an approved filter system installed on the vacuum air inlet voids the blower warr

frequently with increased dusting conditions. Since filter cleaning action is directed to an individual filter bag, remaining filter bags are on-strea

Adjusting the Vacuum Receiver Counterbalance...62 Installing the Pickup Probe...

Figure 32: AFC-S Filter Installation Conveying System Mechanical Components Chapter 3: Installation 59 of 136

3-3 Compressed Air Blowback Connection To provide proper filter element cleaning, the compressed air supply must be regulated to 80 PSI (5.5 bars).

Flange Mount Vacuum Receiver Mounting These units are designed to fit in existing equipment with standard 10” mounting holes that will accept our vac

Note: The Demand/Level sensor is not designed to be connected to a load. Do not connect external devices to the sensor wires.

• • • • • • Secure the flex hose at the probe and the material inlet with hose clamps. Be sure to avoid loops and kinks, and install grounding wire ar

• • • • Install the TOC so the outlet tubes can head out unobstructed in the direction of the material destination. Use long radius bends on TOC outle

Figure 34: Typical Powder Check Adapter Customer horizontal1/2" X 3/16"take-off compartment(13 mm x 4 mm) gasketInternal checkvalveFilter

3-5 Compressed Air Connections Making ACA Series Filter Chamber Compressed Air Connections To provide proper filter bag cleaning, make sure that you

Figure 35: Solenoid Valve Location on Atmospheric Valve & Compressed Air Connections Solenoid Valve (1) Normally Closed Port = Connect to Air S

Figure 36: Solenoid Valve Location on Sequence-T Valve & Compressed Air Connections Solenoid Valve (1) Normally Closed Port = Exhaust Port (2)

Dealing with Shortened ACA Series Filter Bag Life...96 CHAPTER 6: TROUBLESHOOTING ...

3-6 Electrical Connections Refer to local electrical codes, the schematic, and connection diagrams supplied with this unit and the serial tag for wir

Caution! The manufacturer recommends that you protect PLC memory by providing the control panel with a dedicated circuit, a true earth ground, and a

Figure 37: Volume-Fill, Time-Fill, Vacuum Receiver Wiring Connections 115 VAC Control Circuit To controller input forHopper-Full/Bin-Full switchesHo

Figure 38: Volume-Fill, Time-Fill, Vacuum Receiver Wiring Connections 24 VDC Control Circuit +24 VDCBin-Full switchHopper-Full/Bin-Full switchesTo

Figure 39: Recommended Field-Installed Optional Station Bypass Switch A BWiring without Station Bypass SwitchBin-Full switch (LS)N. O.(normally open,

Figure 40: Typical VTP Series Junction Box Wiring Diagram T3T2T1J1L3L2L195969798TESTTRIPPEDRESETLEGENDFIELD WIRINGINTERNALWIRINGVSMTR3 PHASE / 4 WIR

Figure 41: Typical VTP Series Junction Box with Fused Disconnect Wiring Diagram 115V AC CONTROL VOLTAGEJUNCTION BOX ON VACUUM PUMPTO BE PROVIDED BY

Figure 42: Typical VTPB Series Junction Box Wiring Diagram (115VAC)/(0VDC)TO CONTROLLER INPUT FORPUMP HIGH-VACUUM643T2T1T2RESETTRIPPEDTEST98979695A2

Figure 43: Typical VTPB Series Junction Box with Fused Disconnect Wiring Diagram ON MOTOR STARTER (M)TO L1, L2 AND L3TO MOTORFROM DISC-2MOL2T11L13L2

Figure 44: Typical VTTV Series Junction Box Wiring Diagram 2 H.P. PUMP115V AC CONTROL VOLTAGEDISC3 PHASE / 4 WIRE SERVICE ANDBE PROVIDED BY CUSTOMER

Charts and Figures 1 SRI Stainless Steel Inventory Vacuum Receiver Dimensions 172 VTP Series Pump Dimensions 193 VTPB Series Blowback Pump Dimens

Figure 45: Typical VTTV Series Junction Box with Fused Disconnect Wiring Diagram POWER WIRING WITH DISCONNECT SWITCH3 PHASE / 4 WIRE SERVICEL1L3L295

3-7 Initial Start-up Making Startup Checks Before operating the conveying system, check these details: 1. All components in the system must be ins

Adjusting Air Pulse Duration: All Models Locate the on-time potentiometer inside the control enclosure on the circuit board. With the unit operating,

Starting ACA Series Filter Chamber Units With all adjustments complete, turn on clean, dry, oil-free compressed air and regulate to 60 psi to 80 psi (

Chapter 4: Operation 4-1 Start-up Starting ACA Series Filter Chamber Units Turn on clean, dry, oil-free compressed air and regulate to 60 psi to 80 p

High Vacuum Relief Regulator Operation A factory-set pressure regulator is installed on the pump package vent valve as a mechanical back-up safety fea

Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule The checklist below contains a list of items which should be inspected and/or replaced

5-2 Preventative Maintenance Maintaining Pump Packages Pump packages need periodic maintenance to provide long dependable service. Check these element

Oil Capacities-APD Only* ¹GE= GEAR END, DE = DRIVE END Vertical¹ Horizontal¹ Model Part No. Frame GE (OZ) DE (OZ) GE (OZ) DE (OZ) URAI-J 33 A

Maintaining Filter Chambers VFC Filter Chambers VFC filter chamber maintenance is much easier if you use vinyl flex hose for making the final connecti

Unit) 39 Recommended Field-Installed Optional Station Bypass Switch 7340 Typical VTP Series Junction Box Wiring Diagram 7441 Typical VTP Series Jun

5. Check compressed air supply in-line filters and clean or replace as needed. If moisture is condensing inside the filter chamber, yo

Disassembling Upper Valves 1. Remove the two (2) socket cap screws from the upper cap, and remove the upper cap. 2. Remove the six (6) socket cap sc

Disassembling Lower Valves 1. Remove the pipe nipple and pipe coupler from the lower cap. 2. Remove the two (2) socket cap screws from the lower cap

Maintaining Upper Valves- 25 and 30 HP (18.65-22.38 kW) VTPB Units (See Valve Assembly Drawings and Spare Parts Lists in Figures 54-55 on Pages 115-1

2. Position the valve on the power unit, making sure the valve seats properly. Tighten the set screws that secure the valve to the blower inlet. 3.

Servicing and Reassembling Lower Valves 1. Clamp the air cylinder in a vise and unscrew the end cap. Using parts from the valve service kit, replace

5-3 Cleaning the Collection Bin (All Models Except VFC 225 and VFC 1000) Use the following procedure to clean the collection bin: 1. Open the togg

5-5 Corrective Maintenance Dealing with Shortened ACA Series Filter Bag Life If ACA filter bags wear our rapidly, refer to the following list to dia

Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precautions should be observed at all times when working on or around the machine an

Problem Possible Cause Possible Remedy The bin below the vacuum receiver is full if the amber receiver indicator light is off. Normal operation. Whe