Aec TK Series Cooling Tower Water Treatment Systems User Manual

1TK SeriesCooling Tower Water Treatment SystemsOPERATION & MAINTENANCEMANUALDATA PRESENTED HEREIN IS THE BEST AVAILABLE AT THE TIMEOF PUBLICATION.

1010. Plumb the bypass line from the TK SERIES system back to the pump tank seedrawing Page 2911. Load the sand into the filter vessel. Remove the ban

11TK SERIES Electrical Drawing

12TK SERIESFILTER START UP PROCEDURE(Flooded Suction Installations)• Close the reaction column(s) flow control valve(s) and completely open “bypass t

13WARNINGTHE SAND FILTER OPERATES UNDER PRESSURE AND SHOULD NEVER BE OPENED UNTIL THEPUMP IS SHUT OFF AND THE PRESSURE IS BLED OFF THROUGH THE AIR REL

14TK SERIESAEC, INC.MAINTENANCEDAILY1) Release trapped air in the sand filter through the air release valve located on the topof the sand filter lid.

15TK SERIESAEC, INC.MAINTENANCE CONTINUEDQUARTERLY1) Remove sand filter top for inspection of the sand bed. Turn the system off, close thepump feed

16TK SERIESAEC, INC.MAINTENANCE CONTINUEDYEARLY¾ NOTE: AT A MINIMUM, AN ANNUAL CHANGE OF THE REACTION MEDIA ISREQUIRED TO INSURE PROPER PERFORMANCE O

17Backwash Timer Adjustment ProcedureTo adjust the length of the back wash timer on TK SERIES systems equippedwith the programmable relay follow the s

18TOWER PERGEDetergent Cleaner for Oil & Grease ContaminationDIRECTIONS FOR USE:NOTE: Oil and grease contamination indicates a problem that requi

19TK SERIESWater Testing ProgramAEC, Inc. provides one year of water testing with the sale of each TK SERIES system. TheTK SERIES performance guarante

2TK Series O&M Manual IndexPage 3 Limited warrantyPage 5 Main component descriptionPage 6 Pre Installation InstructionsPage 8 Installation Intru

20TK Series

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23TK-20 Filter assembly and Parts List

24TK-40 Filter Assembly

25TK-60 and TK-80 Filter Assembly

26Pump Assemblies

27Valve Assembly

28Actuator Assembly

29INSTALLATION DRAWING

3AEC, INC.TK SERIES Limited WarrantyWarrant only to ___________________________________________________,the original retail purchaser, that the produc

30TK-20 DRAWING

31TK-40 DRAWING

32TK-60 DRAWING

33TK80 DRAWING

34Flow distribution manifoldDRAIN ASSEMBLY

35TYPICAL RETURN HEADER

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38MSDS FOR KDF® 55 PROCESSES MEDIUM KDF 55C PROCESS MEDIUM KDF 55F PROCESS MEDIUM KDF 5503 PROCESS MEDIUM__________

39MSDS FOR KDF® 55 PROCESSES MEDIUM KDF 55C PROCESS MEDIUM KDF 55F PROCESS MEDIUM KDF 55 PROCESS MEDIUM SECTION I

4TK Series AEC, INC.Congratulations on your selection of a TK SERIES Cooling Tower Water TreatmentSystem by AEC, Inc.Your TK SERIES system is design

40MSDS FOR KDF® 55 PROCESS MEDIUM KDF 55C PROCESS MEDIUM KDF 55F PROCESS MEDIUM KDF 5503 PROCESS

41MSDS FOR KDF® 55 PROCESS MEDIUM KDF 55C PROCESS MEDIUM KDF 55F PROCESS MEDIUM KDF 5503 PROCESS MEDIUM SECT

801 AEC Drive • Wood Dale, IL 60191-1198 USA(630) 595-1060 • Fax (630) 595-6641http://www.aecinternet.com

5TK SERIESAEC, INC.Getting to Know Your Cooling Tower Water Treatment System.MAIN COMPONENT DESCRIPTIONA. SAND FILTERThis high-rate sand filter is a

6TK SERIESAEC, INC.E. MEDIA SANDFilter media is shipped with the unit for field installation. The filter media is quartzite ofsilica with a relative

7TK SERIESAEC, INC.PRE - INSTALLATION INSTRUCTIONS¾ Prior to the installation and start up of your new TK SERIES cooling towerwater treatment system,

8TK SERIESAEC, INC.INSTALLATION INSTRUCTIONSSTEP 1. LOCATION OF THE SYSTEM¾ Place the TK SERIES Cooling Tower Water Treatment System on a firm leve

9After unpacking and checking for all components, locate the system as close to thecooling tower reservoir as possible.1. Mount the pump strainer bas