Operation and Installation ManualACM SeriesDehumidifying DryersImportant! Read Carefully Before Attempting to Install or Operate EquipmentPart No. A0
Page 10 ACM Series Dehumidifying Dryers1-4 Standard Features; Electrical solenoid valve; Drying temperature range of 160ºF to 400ºF.; Mitsubishi pr
ACM Series Dehumidifying Dryers Page 11Figure 1Typical ACM Dryer ComponentsCoalescing OilFilterAir Filter0.01 MicronSolenoi
Page 12 ACM Series Dehumidifying Dryers1-6 The Drying SystemAEC Membrane Compressed air dryers, take a small percentage ofthe dried gas and direct it
ACM Series Dehumidifying Dryers Page 13Figure 3ACM Series Machine-Mount DimensionsACM30 and ACM60 machine-mount dimensions
Page 14 ACM Series Dehumidifying DryersFigure 4ACM Series Floor-Mount DimensionsACM30 and ACM60 floor-mount dimensions in inches/cmACM30 ACM60Dimensio
ACM Series Dehumidifying Dryers Page 15Safety 22-1 Work RulesInstall, operate, and maintain this equipment according toa
Page 16 ACM Series Dehumidifying Dryers2-4 Safety ConsiderationsThe terms NOTICE, CAUTION, WARNING, and DANGERhave specific meanings in this manual.
ACM Series Dehumidifying Dryers Page 172-5 General ResponsibilityNO MATTER WHO YOU ARE…Safety is important. Owners, operat
Page 18 ACM Series Dehumidifying DryersONLY YOU can make safety work for you by constantly thinkingabout what is safe and what is not. It is often th
ACM Series Dehumidifying Dryers Page 19• Clean the dryer and surrounding area DAILY, and inspect themachine for loose, mis
Page 2 ACM Series Dehumidifying DryersWrite down your dehumidifying ________________ ________________dryer serial numbers ________________ ___________
Page 20 ACM Series Dehumidifying DryersDo not restore power to the dryer until all persons are clear of thearea. DO NOT start and run the dryer until
ACM Series Dehumidifying Dryers Page 212-8-3 Fail Safe OperationIf a safety device or circuit should fail, the design must
Page 22 ACM Series Dehumidifying Dryers-Notes-
ACM Series Dehumidifying Dryers Page 23Shipping Information 33-1 Unpacking and InspectionYou should inspect your AEC dehumi
Page 24 ACM Series Dehumidifying Dryers3-3 If the Shipment is Not CompleteCheck the packing list. The apparent shortage may be intentional.Back-ordere
ACM Series Dehumidifying Dryers Page 25Installation 44-1 Work RulesThe installation, operation, and maintenance of this equ
Page 26 ACM Series Dehumidifying DryersCAUTION!• If you are mounting an ACM machine-mount dryer with amagnet or transition adaptor on the machine thr
ACM Series Dehumidifying Dryers Page 27Figure 5BSuggested Lift Rigging for ACM Dryers (Floor Mount)Note: Floor Mounted Dry
Page 28 ACM Series Dehumidifying Dryers4-3 Making Electrical Connections; The serial tag lists voltage, phase, and amp draw information.; Line volta
ACM Series Dehumidifying Dryers Page 294-5 Drying Hopper Air Trap ConsiderationsAEC’s exclusive air trap assembly on the to
ACM Series Dehumidifying Dryers Page 3Table of Contents1 General Information ...
Page 30 ACM Series Dehumidifying Dryers- Notes -
ACM Series Dehumidifying Dryers Page 31Controls 55-1 Identifying Control Panel Indicator Lights andSwitches for Standard Co
Page 32 ACM Series Dehumidifying DryersFigure 6Typical Control Panel
ACM Series Dehumidifying Dryers Page 335-2 Process Air Temperature ControllerAEC dryers use a microprocessor-based PID temp
Page 34 ACM Series Dehumidifying Dryers5-3 Identifying Process Air Temperature ControllerLED IndicatorsProcess Value Numeric LEDDuring normal operatio
ACM Series Dehumidifying Dryers Page 355-4 Identifying Temperature Controller Keys Mode KeyPress the Mode key to shift the
Page 36 ACM Series Dehumidifying Dryers5-6 Restoring the E5CN Temperature Controller toFactory SetupIf the preset parameters on the controller have be
ACM Series Dehumidifying Dryers Page 37Proportional Band Mode(P)This setting controls the amount in which the manipulated v
Page 38 ACM Series Dehumidifying Dryers 7. Press and to set the higher or lower thevalues of a parameter or turn that function On or Off. 8. Pre
ACM Series Dehumidifying Dryers Page 39Figure 9Typical Dew Point Display MonitorPVSVOUT1OUT2 MANU STOP RMT AT SUB1ATE5CKOMR
Page 4 ACM Series Dehumidifying DryersTable of Contents6 Control Operation...436-1 Controll
Page 40 ACM Series Dehumidifying Dryers5-10 Redundant Safety Controller DisplayOptionalThe Redundant Safety Controller limits the process air temperat
ACM Series Dehumidifying Dryers Page 41WATLOW Operating ParametersThe WATLOW controller has only one mode selection; ALARM.
Page 42 ACM Series Dehumidifying DryersFigure 11Setting List for Redundant Safety Controller (WATLOW), Part No. A0555757Mode Parameter Setting range D
ACM Series Dehumidifying Dryers Page 43Control Operation 66-1 Controller Operation(Without Optional Alarm Horn & Reset
Page 44 ACM Series Dehumidifying Dryers6.) When no fault conditions exist, the display reads “SYSTEMNORMAL”.7.) When a dew point fault is generated
ACM Series Dehumidifying Dryers Page 454.) If the OMRON controller faults, the optional redundant hightemperature safety d
Page 46 ACM Series Dehumidifying Dryers6-3 Alarm Display MessagesNote: The relay screen which contains the Alarm Display Messages is located insideth
ACM Series Dehumidifying Dryers Page 47Startup, Shutdown, and Operation 77-1 Pre-Startup Checks; Check the process and ret
Page 48 ACM Series Dehumidifying Dryers7-3 Shutting Down the Dryer 16. When processing is complete, close the hopper slide gateand shut down any in-l
ACM Series Dehumidifying Dryers Page 49Maintenance 88-1 Work RulesThe installation, operation, and maintenance of this equi
ACM Series Dehumidifying Dryers Page 5Safety ConsiderationsAEC ACM Series membrane dryers are designed to provide safeand r
Page 50 ACM Series Dehumidifying DryersRecommendations for Cleaning and Replacing Filters 1. Turn off and/or lock out electrical power to the dryer.
ACM Series Dehumidifying Dryers Page 51 5. Locate filters. 6. Remove the filters. 7. Blow particulate filter out with co
Page 52 ACM Series Dehumidifying DryersInspect for holes and tears by looking though the filtertoward a bright light. Check for damaged gaskets or den
ACM Series Dehumidifying Dryers Page 53Figure 12Process Heater Location and DisassemblyProcedures 1. Remove the four (4) 1
Page 54 ACM Series Dehumidifying DryersPreventive Maintenance ChecklistAEC ACM Dehumidifying DryersSystem model # Serial #Every weekDate/ByDate/ByDate
ACM Series Dehumidifying Dryers Page 55Troubleshooting 9Problem Possible cause Corrective actionProcess heaters are faulty.
Page 56 ACM Series Dehumidifying DryersProblem Possible cause Corrective actionProcess temperature set toohigh due to operator error.Check resin manuf
ACM Series Dehumidifying Dryers Page 57Problem Possible cause Corrective actionInput polarity on thermo-coupleis wrong or c
Page 58 ACM Series Dehumidifying DryersDryer Options 10The following is a list of options, which your Dryer may have been equipped with:• Dew Point M
ACM Series Dehumidifying Dryers Page 5911 Spare Parts11-1 Spare Parts ListACM Series Dehumidifying DryersFigure 14Level 1 S
Page 6 ACM Series Dehumidifying DryersAEC“ACM” SeriesMembrane DryersThis dryer is manufactured by ACS, Inc. at the ACS-Wood Dale facility:ACS, Inc.801
Page 60 ACM Series Dehumidifying DryersFigure 15Level 2 & 3 Spare Parts List(Electrical & Mechanical)MINI DRYER SPARE PARTS LIST ACM30, ACM60
ACM Series Dehumidifying Dryers Page 61Technical Assistance 1212-1 Contact Information for Technical AssistanceParts Depar
Page 62 ACM Series Dehumidifying Dryers12-2 Returned Material Policy12-2-1 Credit Returns 1. Prior to the return of any material authorization must
ACM Series Dehumidifying Dryers Page 6312-3 WarrantyAEC, Inc. warrants all equipment manufactured by it to be free from de
Page 64 ACM Series Dehumidifying Dryers-Notes-
ACM Series Dehumidifying Dryers Page 65Safety Tag Information 1313-1 ACM Dryer Safety TagsHot! Read Operationand Insta
Page 66 ACM Series Dehumidifying Dryers13-2 Dryer Identification (Serial Number) Tag(Located on back of Dryer) ACM Series Dryer
ACM Series Dehumidifying Dryers Page 67Service Notes
Page 68 ACM Series Dehumidifying DryersService Notes
ACM Series Dehumidifying Dryers Page 69Service Notes
ACM Series Dehumidifying Dryers Page 7Annex B InformationThe following design information is provided for your reference:1.
Page 70 ACM Series Dehumidifying DryersService Notes
WarrantyAEC, Inc. warrants all equipment manufactured by it to be free from defects in workmanship andmaterial when used under recommended conditions.
801 AEC Drive • Wood Dale, IL 60191-1198 USA(630) 595-1060 • Fax (630) 595-6641http://www.aecinternet.com
Page 8 ACM Series Dehumidifying DryersCharts and Figures1Typical ACM Dryer Components 112Typical Dryer Air Flow Schematic 123ACM Series Machine-Mount
ACM Series Dehumidifying Dryers Page 9General Information 11-1 Models CoveredThis manual provides instructions for installi
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